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  Designing of the Electronic Devices
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Printed Circuit Board manufacturing (PCB)
The possibility to fulfill market demands is very important part of PROPOX development. It is related with necessity of new technologies researches and contractors, due to this activities we can achieve requirements of our customers.  The solidity of PROPOX , high quality of our products, punctuality of deliveries are features which we have chosen during establishment of PCB Manufacturing Department..

Department of PCB manufacturing was divided into groups, this solution gives professional service ability for each one group of quantity range:
  • "PROTOX"  prototype manufacturing (up to 20dm2);
  • small quantity series                            (20-50dm2);
  • quantity series                                    (50-100dm2);
  • quantity series                                    (<100dm2);

The PROPOX specialization are prototype and small quantity production series, for one, two and multi layer. We maintain close contact and cooperation with our Asian production partners, due to this reason we can manufacture even high quantity series. The commintment in continuous improvement of relations with our contractors has given "high trust" benefits, which we have received from our customers: manufacturers of  farmaceutical, automotive, air and military brands  as well as leaders of manufacturing integrated circuits: Texas Instruments, Silicon Labs, National Semiconductor, STmicroelectronic.

In the range of PCB manufacturing You will find:
  • single layer boards;
  • pth double sided boards;
  • multilayer boards(up to 12 layers);
  • pcbs with heatsinks;
  • soldermasks applied with curtain and silkscreen method(available various colors, default color green);
  • copper plating;
  • plating: chemical , HAL leadfree, HAL SnPbAg;
  • legends applied with silkscreen and photo method;
  • electrical test of conductivity 100%: fixture and flying;
  • AOI(automatic optical inspection), VISION SOLUTION;
  • additonal coats: graphite, rubber;
  • CNC milling: drilling, routing and scoring (v-cut);
  • diamont cutting;
  • front panel screen printing;
  • SMD stencils for smd assembling (tin, glue) (drilled, etched, laser);
  • design of PCB and manufacturing implementation;

 "PROTOX" Manufacturing of PCB



Protype Board
Prototype Board

We are supporting construstors of electronics. To give chance to bring ideas into real world we have prepared solution "PROTOX". This idea allow to connect few prototype projects into one task. Additionally gives possibility to manufacture single prototypes with area bellow 20dm2. You must concider that costs reduction in this manufacture process cause that production documentation can not be used once more. In the situation that prototype will be accepted for manufacture in series documentation for this type of manufacturing process must be prepared.

Prototype Board

Technological requirements of  "PROTOX":

  • min. panel size: 20 dm2;
  • manufacture time:2-4 weeks;
  • single layer boards;
  • pth double sided boards;
  • multi layer baords (4-6 weeks);
  • min. diameter of holes: 0,3mm; 
  • min. width of trakcs:6mills;
  • min. clerance of tracks: 6mills; 
  • min. pad - hole size: 6mills;  

                                                                       

Attention!!! PCB manufacture according to GERBER files.

Series PCB manufacturing


To meet Your requirements we have provided access to PROPOX PCB manufacturing department. We support complette service in the range of PCB production. Our Policy "Many Ideas One Solution" is motivateing us to continuous research for newest available solution available on the market. Our knowledge connected with wide minded specialists and veteran experinece gained in practice,will provide high quality PCBs in the  shortest possible time.
Prototype Board


Protype Board
Technological requirements for series production:
  • single, double and multilayer boards;
  • layers 1-12;
  • type of laminates: FR4, CEM-1, High Tg, high power dissipation(ALU);
  • thickness of laminates: 0,2mm - 3,2mm;
  • thickness of copper: 18um - 105um;
  • holes diameters: 0,3 - 6,0mm;
  • pth in the hole: aprox. 25um;
  • max. board dimensions: 610mm x 570mm;
  • width of components legend : 8-12mills (200um-300um);
  • min. track width: 6mills (150um), high quantity 4mills (102um);
  • min. tracks clearance: 6mills (150um), high quantity 4mills (102um);
  • min. pad-hole size: 5mills (130um);
  • min. pads clearance: 4mills (100um);
  • increased size of pas unmasking field: 4mills (100um);
  • min. clearance of hole from conductor    on the inside layers: 8mills (200um);
  • min. clearance of isolation field from pad on the inside layers: 8mills (200um);
  • min. clearance of conduction from "THERMAL" fields: 8mills (200um);
  • min. clearance of electric connector from "THERMAL" fields: 8mills (200um);
  • min. clearance of conductror from hole in "DONUT" fileds: 8mills (200um);
  • min. width of masked area: 6mills (150um);

Accepted data formats for PCB documentation

To improve cooperation with our new customers we present set of accepted data formatin in our manufacturing process.

  PCB mosaic PCB drill info Project info Overview pic.
text file (.txt)     OK  
adobe file (.pfd)     OK OK
Excellon 1   OK    
Excellon 2   OK    
Gerber RS274 OK      
Gerber RS274-X OK      
Autocad file(.dxf)     OK OK
Barco file(.dfp) OK OK    
Sieb&Meyer1000   OK    
Sieb&Meyer3000   OK    

PRICE LIST (without tax): 


In the price are included listed subcosts:
  • PCB manufacturing cost; 
  • Documentation cost ( (plate cost for each coat example. two sided boars with soldermask and tol legend layer require 5 plates);
  • milling, drilling, routing and scoring (v-cut); (costs calculated for each project individually);

Price list bellow describe estimated base prices per (1dm2).

  PROTOX up to 20dm2 20-50dm2 50-100dm2
  STANDARD (14-28days)
STANDARD (14working days)
1 side 13,50 $   3,30$  from 2,63 $ from 2,25 $
double side, pth 21,00 $ 12,01$ from 4,33 $ from 3,36 $
4 layer TEL./E-MAIL 23,10 $ from 8,65 $ from 8,40 $
EXPRESS (7 working days)
1 side TEL./E-MAIL 17,50 $ TEL./E-MAIL TEL./E-MAIL
double side, pth TEL./E-MAIL 32,50 $ TEL./E-MAIL TEL./E-MAIL
4 layer TEL./E-MAIL TEL./E-MAIL TEL./E-MAIL TEL./E-MAIL
DOCUMENTATION (one-off cost)
1 side FREE   85 $   85 $   85 $
double side, pth FREE 175 $ 175 $ 175 $
4 layer TEL./E-MAIL 200 $ 200 $ 200 $

  • Precise cost calculation is prepared according do manufacture documentation;
  • Orders above 100 dm2 special prices;
  • QUICK mode(2-3days) - orders checked individually,(prioce 200% base price); 
  • For patron customers we have prepared negotiation of prices;
  • For orders connected with Contract Manufacturing high discounts!!!

Preffered contact for detailed calculation: office@propox.com

Additional Services


We kindly ask You to get familar with our offer of additional services related with the PCB Manufacturing.

Designing of the Electronic Devices

CNC Machining (CAD/CAM)

Compound of the Electronic Elements

Designing of Printed Circuits Boards

Production of printed circuits

Contract Manufacture SMT & THT

Software Development Department

 


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